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Position Summary

We are seeking an experienced and hands-on CNC Technician to support our CNC machining operations. This position will be responsible for troubleshooting machining and equipment issues, performing setups and adjustments, supporting operators, maintaining tooling and fixtures, and helping keep CNC equipment running safely and efficiently.

The ideal candidate has strong mechanical and CNC machining knowledge, is comfortable troubleshooting problems on the shop floor, and can work independently in a fast-paced manufacturing environment.

Key Responsibilities

• Troubleshoot CNC machine, tooling, fixture, and machining process issues.
• Perform CNC machine setups, changeovers, and prove-outs.
• Make program, offset, tool, and process adjustments as needed.
• Diagnose problems related to tool changers, probing, workholding, hydraulics, pneumatics, sensors, and other machine systems.
• Assist CNC operators with production and quality issues.
• Read and interpret blueprints, GD&T, work instructions, and inspection requirements.
• Inspect machined parts using calipers, micrometers, height gauges, indicators, and other inspection equipment.
• Set up and maintain cutting tools, toolholders, fixtures, and workholding.
• Replace worn or damaged tooling and help maintain proper tooling inventory.
• Perform routine preventive maintenance and assist with machine repairs.
• Identify causes of scrap, downtime, and quality issues and implement corrective actions.
• Work with Maintenance, Engineering, Quality, and Production to resolve equipment and process problems.
• Train and assist CNC operators on proper machine operation, setups, tooling, and quality requirements.
• Maintain a clean, organized, and safe work area.
• Follow all company safety and quality procedures.

Qualifications

• 3+ years of CNC machining, setup, maintenance, or technician experience preferred.
• Strong understanding of CNC machining processes and cutting tools.
• Experience troubleshooting CNC equipment and machining processes.
• Ability to perform CNC setups and make tool and work offsets.
• Ability to read CNC programs and make basic program edits.
• Experience with Fanuc and/or Brother CNC controls preferred.
• Experience with horizontal and vertical machining centers preferred.
• Experience with 4-axis or 5-axis machining is a plus.
• Strong mechanical troubleshooting skills.
• Understanding of hydraulic and pneumatic systems is preferred.
• Ability to read blueprints and understand GD&T.
• Ability to use standard precision measuring equipment.
• Strong problem-solving skills and ability to work independently.
• Good communication skills and willingness to work directly with CNC operators and other departments.

Preferred Experience

Experience with any of the following would be beneficial:

• Doosan CNC machining centers
• Makino machining centers
• Brother CNC machining centers
• Fanuc controls
• Horizontal machining centers and pallet systems
• 4-axis and 5-axis machining
• Probing systems
• Hydraulic and pneumatic workholding
• CNC preventive maintenance
• Fixture troubleshooting and repair
• Aluminum and die-cast component machining

Physical Requirements

• Ability to stand and walk for extended periods.
• Ability to lift and handle tooling, fixtures, and components as required.
• Ability to work around CNC machinery, coolant, chips, and normal manufacturing conditions.
• Ability to safely perform mechanical troubleshooting and machine adjustments.

Overview

Since 1979, Wilkast has been a leader in providing precision and cosmetic aluminum and zinc die castings. We serve customers in the automotive, motorcycle, office furniture, appliance, and agriculture industries. In addition to our cast and trim operations, we have in-house capabilities for CNC machining, light assembly, and polishing/sanding of cast parts. We provide program management and various applied finish services, and ship products throughout North America and Asia.

We are seeking a skilled and detail-oriented CNC Operator to join our team at a state-of-the-art manufacturing facility. As a CNC Operator, you will be responsible for operating various CNC machines, including machining and assembly lines, to manufacture high-quality products. This role is an excellent opportunity for individuals passionate about precision and manufacturing to grow and develop their skills.

Duties

• Perform set-ups and must be able to make offset changes and/or adjustments to bring parts into tolerance
• Take pride in your work
• Keep work area clean and organized
• Produce precision parts
• Perform all job duties with safety and quality as a primary focus (see employee PPE "Personal Protection Equipment" Matrix). This matrix is posted in each plant.

Qualifications

• Proficient with basic measurement tools.
• 1+ years of machining experience preferred.
• Ability to work with instructions and drawings.
• Strong attention to detail and commitment to quality.
• Ability to lift 40 pounds regularly and stand for extended periods.
• High school diploma or GED preferred.
• Team player with a good work history and attendance.

Benefits

• 401(k) with company matching
• Health insurance
• Dental insurance
• Vision insurance
• Life insurance
• Paid time off
• On-the-job training

Work Location: In person - Byron Center, MI

We are hiring 3 Aluminum Die Cast Process Techs: 1 on 1st shift and 2 on 2nd shift.

Job Summary

Operate the die cast machine and monitor the die cast process to produce quality castings as a member of the die cast cell.

Machine Operation & Setup

• Start up and shut down all equipment in the die cast area
• Set all required dies and have 1st pieces ready for production
• Remove castings from the die and place them on the conveyor
• Lubricate the die and cores as required
• Clear the die of any excess debris or flash
• Monitor the press to make sure castings keep being produced
• Read the Visi-Trak monitor and make changes as needed
• Operate the machine in a safe and responsible manner
• Never place hands or any part of the body in the press while the safety mechanisms are not in place
• Perform and record safety checks on the cast press machine

Quality & Documentation

• Review job materials at the work station for the job running
• Complete the Die Cast Process Tech Checklist
• Review and update all process documentation
• Know the Die Cast Flow Chart
• Visually inspect raw castings for defects on an ongoing basis and complete checks per the process book
• Recognize die-casting defects in critical areas of parts
• Ensure quality parts are produced; strive to improve quality and continually increase production
• Sort and rework trimmed die cast parts as needed
• Complete required production paperwork (uptime, production logs, scrap, etc.) and other forms as directed by your supervisor

Teamwork & Safety

• Contact quality or your supervisor with questions or concerns, and report any problems or possible problems
• Take an active part in all die cast cell activities and all training, especially training on new technology or processes
• Keep the work area clean
• Perform all job duties with safety and quality as the primary focus (see the employee handbook and the PPE "Personal Protection Equipment" Matrix posted in each plant)
• Help in other areas and perform other duties as assigned by your supervisor

Qualifications

• Working knowledge of die cast and trim press set-up processes
• Mechanically inclined, able to use most hand tools and some power tools
• Must be able to lift 40 lbs. from floor to waist

Job Summary

We are seeking a dynamic and detail-oriented 2nd Shift Aluminum Supervisor to lead our manufacturing team during evening hours. In this role, you will oversee daily production activities on the aluminum assembly line, ensuring that safety standards, quality benchmarks, and production goals are consistently met. Your leadership will drive process efficiency, foster a safety-first environment, and support continuous improvement initiatives to optimize manufacturing operations. This position offers an exciting opportunity for experienced supervisors with a passion for manufacturing excellence and team development.

Responsibilities

• Supervise and coordinate the activities of assembly line workers during the 2nd shift, ensuring smooth workflow and adherence to production schedules
• Enforce safety protocols and manufacturing standards to maintain a safe working environment for all team members
• Utilize measuring instruments and interpret technical drawings to verify product specifications and quality control standards
• Operate and manage equipment such as forklifts and power tools safely and efficiently, supporting heavy lifting and manual handling tasks as needed
• Interpret production documents, work orders, and technical instructions to facilitate accurate assembly processes
• Lead process improvement initiatives by analyzing workflow, identifying bottlenecks, and implementing lean manufacturing principles
• Manage team performance through coaching, training on hand tools, mechanical assembly techniques, and safety procedures to foster a high-performing workforce

Qualifications

• Proven experience in factory or manufacturing facility environments with a strong understanding of assembly line operations
• Demonstrated leadership skills managing production or assembly teams in a fast-paced setting
• Proficiency with measuring instruments, technical drawings, and interpreting manufacturing documentation
• Mechanical knowledge combined with hands-on experience using hand tools, power tools, and mechanical assembly techniques
• Familiarity with forklift operation, heavy lifting procedures, and manual handling safety standards
• Knowledge of lean manufacturing practices, process improvement strategies, and safety standards in production environments
• Ability to work effectively on the 2nd shift schedule with flexibility for overtime as needed

Join our team as a 2nd Shift Aluminum Supervisor and be part of a vibrant manufacturing environment where your leadership makes a real impact! We value safety, quality craftsmanship, continuous improvement, and empowering our employees to succeed.

Job Summary

Responsible for the direction, operations and supervision of the Quality Department and its employees. This position reports to the Quality Manager.

Department Leadership

• Schedule department employee hours
• Directly supervise quality employees and hold them accountable to tasks
• Order and maintain department supplies
• Maintain direct and clear communication with manufacturing operations
• Immediately notify the Manufacturing Manager of any non-conformances

Quality Systems & Documentation

• Prepare and assist with PPAP submission documentation
• Prepare control plans and check sheets
• Initiate preventive and corrective actions and follow-ups
• Disposition non-conforming products and maintain records of non-conforming products
• Maintain and update print and part files
• Assist in establishing, maintaining and updating process documentation and job books
• Assist with quality documentation changes as necessary
• Maintain software used in the quality area
• Prepare benchmarking, scrap and efficiency, and cost of quality reports as necessary
• Fill out all pertinent forms as required by company procedures and as instructed by the President

Measurement & Process Capability

• Verify process capability (outsourced and internal)
• Perform and assist with capability studies
• Assist with gage R&Rs
• Maintain and coordinate the calibration of measuring and test equipment
• Ensure gages and measuring equipment are properly maintained, and communicate scheduled maintenance to managers and supervisors

Customers, Suppliers & Audits

• Handle customer complaints together with Sales
• Manage supplier quality and hold suppliers accountable for quality
• Perform and assist with internal and supplier audits
• Assist in other areas as requested by the President
• Perform all job duties with safety and quality as the primary focus (see the PPE "Personal Protection Equipment" Matrix posted in each plant)

Qualifications

• High school diploma or equivalent experience
• Minimum of 3 years in quality supervision; die cast background preferred
• Blueprint reading
• Knowledge of precision instruments (micrometers, calipers, height gages)
• Knowledge of SPC techniques and gage R&R
• Hard worker with the skills to work with customers and suppliers
• Must be able to lift 40 lbs. from floor to waist

Required Training

• Right to Know
• Quality Policy
• Safety Procedure on Trim Press & Die Cast Machine
• LOTO (Lockout/Tagout)
• Personal Protective Equipment
• Proper lifting technique
• Housekeeping
• All pertinent company ISO procedures

Job Summary

Provide clean alloy to the individual holding furnaces while maintaining the condition of the alloy in all furnaces. This position reports to the Die Cast Supervisor.

Melting & Furnace Operation

• Melt scrap and sows in all required furnaces per work instruction
• Monitor and maintain correct bath temperatures in all furnaces
• Skim all holding pots as needed
• Operate the flux unit per work instruction
• Change out thermocouples on all furnaces
• Bail and fill the Stotek furnace
• Replace the Stotek crucible pot

Furnace Cleaning & Maintenance

• Clean and maintain the Gas Mac furnace per work instruction
• Clean and maintain all Launder furnaces per work instruction
• Clean and maintain all Holding furnaces per work instruction
• Clean and maintain all Stotek furnaces per work instruction
• Maintain cleanliness of the work area per checklist

Tracking & Safety

• Inspect, track and log all incoming metal and usage per requirements
• Fill out all pertinent forms as directed by your supervisor
• Use and maintain the necessary safety equipment at all times per work instruction
• Perform all job duties with safety and quality as the primary focus (see the PPE "Personal Protection Equipment" Matrix posted in each plant)
• Help in other areas as requested by your supervisor

Qualifications

• Must be able to lift 40 lbs. from floor to waist

Job Summary

Operate the die cast and trim press machines and produce quality castings as a member of the die cast cell. This position reports to the Die Cast Supervisor.

Machine Operation

• Start up the trim press and die cast machine
• Remove castings from the conveyor and place them on the trim nest
• Monitor the robot and make sure castings continue to be produced
• Operate the trim press in a safe and responsible manner
• Never place hands or any part of the body between the trim platens while the safety mechanism is not in place
• Perform and record safety checks on the trim press

Quality & Packing

• Review and follow the job documentation and work instructions at the work station
• Visually inspect castings and trimmed parts for defects per the black book
• Ensure production of quality parts per the black book
• Pack quality trimmed parts into the appropriate packaging per the black book instructions
• Fill out all pertinent forms as directed by your supervisor

Teamwork & Safety

• Contact quality, your supervisor or cell leader with questions or concerns
• Notify your supervisor of any problems with equipment or part quality
• Participate in all die cast cell activities
• Keep the work area clean, including the trim die and press platens
• Help in other areas as requested by your supervisor
• Perform all job duties with safety and quality as the primary focus (see the PPE "Personal Protection Equipment" Matrix posted in each plant)

Qualifications

• Must be able to lift 40 lbs. from floor to waist